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to take part in the metal and furnace preparation needed to efficiently complete pouring and shipping schedules. Typical Activities Inspects and delivers metal ingot molds to furnace areas. Cleans ,inspects, and inserts graphite plugs into ingot molds. Operates and corrects robot deficiencies and product flow problems as needed. Loads and unloads ingot molds and mold rack
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to weld castings to customer and PCC specifications. Typical Activities A. Reviews inspection/rework analyst paperwork and tech cards. B. Identifies and inspects prepared areas needing repair. C. Welds areas on castings using one or more techniques Gas Metal Arc Welder (GMAW), Gas Tungstun Arc Welder (GTAW), Shielded Metal Arc Welder (SMAW) and Plasma Arc Welder (PAW). D.
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to identify and evaluate defects made detectable by the application of fluorescent penetrant to castings. Typical Activities A. Places castings on inspection tables or carts manually or with hoists. B. Visually inspects penetrant treated castings under ultraviolet light for surface discontinuities. C. Inspects castings for cracks, oxides, cold shots, cold shuts, shrinkage
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to maintain manufacturing and facilities' equipment in proper, efficient working order. Essential Job Functions o Identifies and implements preventive maintenance programs for equipment and facilities. o Repairs, overhauls, maintains, installs and fabricates modifications to equipment and facilities as required. o Troubleshoots vacuum, hydraulic, pneumatic, induction heat
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to identify and evaluate defects made detectable by the application of fluorescent penetrant to castings. Typical Activities A. Places castings on inspection tables or carts manually or with hoists. B. Visually inspects penetrant treated castings under ultraviolet light for surface discontinuities. C. Inspects castings for cracks, oxides, cold shots, cold shuts, shrinkage
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to accurately set up castings for radiography. Essential Job Functions Checks routing or requests to determine x ray needs on parts. Reviews Technique Cards to determine setup requirements, including x ray techniques, part positions and Film/IP requirements based on Techniques Cards. Sets up additional radiographs of defect areas not covered by Technique Cards. Inspect co
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to accurate classify and separate metal scraps. Essential Job Functions A. Receives metal parts/gates from casting and backend operations. B. Classifies all metal using a variety of visual methods including gating systems, color, cutting behavior and spark test. C. Classifies all metal using a variety of electronic methods (LSBO only), including spectrotest analyzer, Keve
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Mission In addition to Rework Grinding, this operator accomplishes hands on training of Rework Grinders. This operator also oversees the qualification and certification of Rework Grinders and provides feedback to supervision. PRINCIPAL ACCOUNTABILITIES 1. Train and Certify Rework Grinders. a. Progress new or transfer Rework Grinders through the qualification and certifica
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to weld castings to customer and PCC specifications. Typical Activities A. Reviews inspection/rework analyst paperwork and tech cards. B. Identifies and inspects prepared areas needing repair. C. Welds areas on castings using one or more techniques Gas Metal Arc Welder (GMAW), Gas Tungstun Arc Welder (GTAW), Shielded Metal Arc Welder (SMAW) and Plasma Arc Welder (PAW). D.
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to mechanically correct non conforming dimensions that require checking per specifications. Typical Activities A. Measures and inspects castings to verify appropriate tolerances and identify discrepant tolerances; checks tech cards and CMM dimensional reports; may prestraighten casting prior to dimensional check. B. Determines the most effective method of making straighte
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Foundry Operator 1st shift Title Foundry Operator Reports to Foundry Supervisor Location Mentor Shift 1st 12 hour shifts Positions Open 2 Requirements Able to meet deadlines and be accountable for quality/quantity Able to work flexible hours Comfortable using a team approach to problem solving Have a strong sense of urgency with the ability to work independently. Responsi
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to weld castings to customer and PCC specifications. Typical Activities A. Reviews inspection/rework analyst paperwork and tech cards. B. Identifies and inspects prepared areas needing repair. C. Welds areas on castings using one or more techniques Gas Metal Arc Welder (GMAW), Gas Tungstun Arc Welder (GTAW), Shielded Metal Arc Welder (SMAW) and Plasma Arc Welder (PAW). D.
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To interpret (by use of computer applications) all film and electronically acquired radiographs taken of castings to determine that discrepancies meet customer specifications and PCC standards; to determine if parts are acceptable or need repair, mark and route parts for necessary repairs and sign final reports that approve castings sent to customers. ESSENTIAL FUNCTIONS
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to accurately set up castings for radiography. Essential Job Functions Checks routing or requests to determine x ray needs on parts. Reviews Technique Cards to determine setup requirements, including x ray techniques, part positions and Film/IP requirements based on Techniques Cards. Sets up additional radiographs of defect areas not covered by Technique Cards. Inspect co
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to review inspection paperwork, and grind and blend defect areas on castings; to blend welds to blueprint tolerances. Typical Activities Reviews x ray/inspection paperwork, sketches and blueprints to determine grinding requirements. Removes surface and blind cavity defects from castings using rotary files, burrs, abrasives or belts to prepare castings for repair. Blends a
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